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MILLING • Tool Holder                                                                                    Dual Contact

        CAT40 Dual Contact Tool Holder                                                   Taper Contact                  Taper Contact
                                                                                         Flange Contact                Flange Contact
• SHARS Dual Contact tool holder can only be used on machine center with dual
   contact spindle                                                                       Simultaneous Fitting on taper contact and flange face
                                                                                         contact eliminates the gap between tool holder and spindle
• With simultaneous fit between the spindle taper face and flange face of the tool       to improve rigidity and accuracy
   holder, dual contact tooling eliminates the 1/8” gap between the flange face of the
   tool holder and the spindle nose, compared to the standard tool holder with the 1/8"
   gap, to increase rigidity, minimize vibration, reduce runout, and greatly improve
   machining finished, performance improvement is tremendous in heavy metal
   removal rate or high speed machining, deep or large diameter boring, especially
   in extend length heavy cutting, and also in improving tool life of end mill due to
   minimum vibration

• Dual contact tool holders are manufactured to micron precision specification with
   strictly controlled dimension and tolerance to match with dual contact spindle

• Taper accuracy is ground exceeding AT3 standard for optimal T.I.R
• Simultaneous fit of taper and face will prevent vibration due to heavy or

   high speed cutting and reduces fretting corrosion on taper to extend both spindle
   and tool holder life
• At high spindle rotating speed (over 10000 RPM), dual contact tool holder prevents
   the tool holder being pulled into the spindle due to centrifugal force and heat,
   eliminating variation in Z axis projection length
• Many of the world’s leading CNC machine center manufacturers already offer dual
   contact spindle as standard equipment

       D

                              L

Dual Contact ER Tool Holder

Taper  Collet  Nose Diameter  Collet Nut  Projection  Max     Order                                                 202-6688
BT30   Series          D         Style         L      Shank   No.
                                                                                                                    202-6691
CAT40  ER-16        1.10"     Hex            2.36"    .406"  202-6838                                    • Balanced to 20,000 RPM at G2.5
       ER-16        1.10      Hex            3.54     .406   202-6839                                    • Runout taper to bore within 3
       ER-16        1.10      Hex            4.13     .406   202-6840
       ER-20        1.38      Hex            2.36     .512   202-6841                                       Microns (0.0001") T.I.R.
       ER-25        1.65      Slotted        3.54     .63    202-6842                                    • Nickel plated coating finished
       ER-25        1.65      Slotted        2.36     .63    202-6628
       ER-32        1.97      Slotted        2.36     .788   202-6843
       ER-32        1.97      Slotted        3.54     .788   202-6844
       ER11         0.75”     Hex            3”       .275”  202-7033
       ER11         0.75      Hex            4        .275   202-7034
       ER16         1.08      Hex            2.5      .406   202-6688
       ER16         0.87      Mini           2.5      .406   202-7035
       ER16         1.08      Hex            3        .406   202-7036
       ER16         1.08      Hex            4        .406   202-6689
       ER16         0.87      Mini           4        .406   202-7037
       ER16         1.08      Hex            5        .406   202-7038
       ER16         1.08      Hex            6        .406   202-6690
       ER20         1.102     Mini           2.5      .512   202-7039
       ER20         1.34      Hex            3        .512   202-7040
       ER20         1.34      Hex            3.5      .512   202-7041
       ER20         1.102     Mini           3.5      .512   202-7042
       ER20         1.102     Hex            4        .512   202-7043
       ER32         1.97      Slotted        1.85     .788   202-7403
       ER32         1.97      Slotted        2.35     .788   202-7403
       ER32         1.97      Slotted        3        .788   202-6691
       ER32         1.97      Slotted        4        .788   202-6692
       ER32         1.97      Slotted        6        .788   202-6693
       ER40         2.48      Slotted        3        1.023  202-6694
       ER40         2.48      Slotted        4        1.023  202-7405

154 CALL 630-443-6822•FAX 888-612-8878
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